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    Steel building interiors-A guide to finishing metal building interiors

    2024/6/4      view:
    Steel building interiors
    A guide to finishing metal building interiors
     

    Steel_building_interiors_guide_finishing_metal_building_interiors_1_interior-framing-of-a-metal-building


    interior framing in a steel building



    Index On This Page

    1.Add Insulation
    2.Interior Framing
    3.Wiring & Plumbing
    4.Sheathing
    5.Flooring

    6.Final Inspection


    Metal building interiors range from bare, single-space storage structures to attractive homes and offices. What finishes you’ll need depends, of course, on the building's use. For example, near this article’s writer is a metal structure with siding that extends only halfway down. There is no insulation, wiring, windows, or doors. The purpose is temporarily storing road building materials and machinery, so the unfinished structure is appropriate.

    But most buildings require some degree of finishing. Below we discuss:

    • Insulation,
    • Interior framing,
    • Wiring and plumbing,
    • Sheathing,
    • Flooring, and
    • The final inspection


    A Critical Decision BEFORE Ordering Your Building


    If you want maximum space with true vertical walls and interior finishes, you will want to order your primary frames with straight columns rather than the less expensive tapered columns. Since many metal buildings DO NOT have interior wall finishes, many companies might presume you want the less expensive tapered columns unless you specifically order straight columns. Just something to keep in mind before you place your order.


    Steel_building_interiors_guide_finishing_metal_building_interiors_2_i-beam-tapered-and-straight-columns


    Straight Vs Tapered Steel Columns



    Add Insulation


    Metal roofs and walls are highly conductive, transferring heat out or in very effectively. Insulation will help keep your building at a comfortable temperature: warmer in winter and cooler in summer, and also save you lots of money in cooling and heating costs.

    Additionally, insulation, combined with an effective vapor retarder, will help reduce condensation in your building, thus protecting your building materials from mold, rust, and decomposition.

    Common insulating materials are fiberglass, foam board, and spray foam. Fiberglass is the most common and affordable option. For more details on the various options, see our page on metal building insulation.

    In wood-framed construction, insulation is placed between the studs. In a metal frame building, the insulation will usually be installed outside the framing to provide continuous coverage to eliminate thermal bridging by highly conductive metal parts. You can also fill the wall and roof cavity for increased insulation.

    What type of insulation is best for you will depend on the climate in your area, the purpose of the building, and what type of work, if any, will be done inside. For example, there is a fire risk if the building has exposed spray insulation and then welding is done close to that insulation.

    Steel_building_interiors_guide_finishing_metal_building_interiors_3_finishing-insulation


    Installed insulation in a metal building


    Installed insulation in a metal building



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    Interior Wall Framing - Wood or Metal


    Partitioning of Your Building


    Many new buildings consist of a single wide-open space that provides several different functions. Others can be divided into separate sections of similar size, like an office or a home with bedrooms, bathrooms, and living spaces. Still, others can be divided into several different-sized sections used for different purposes.

    See our sample metal building floor plans page for ideas to design a simple layout. Alternatively, you can work with an architect or specialized contractor who will assist with your plans. Or design the layout yourself, as modern software makes it easy to configure the inside of your building to suit YOUR needs.

    Make sure to tell your building supplier if you plan on hanging things from the ceiling or walls (fire sprinkler system, HVAC, etc.) as they may need to factor in extra dead load for the structure.

    Steps in Constructing the Framing


    Depending on what you are framing, typical steps could be:

    1. Build the frame for walls. This is easier to do on the floor to ensure the frame will be vertical.
    2. Add studs to the frame. These provide strength and stability and support the drywall and fixtures.
    3. Add framing for doors and windows.
    4. Raise and secure the frames. You will fasten the wall studs to the girts that run horizontally between the main columns, 400mm or 600mm on centers with 75mm self-drilling screws.
    5. Add ceiling framing (beams and joists), if needed.
    6. Add electrical, mechanical, and plumbing fixtures.
    7. Install drywall or other wall finishing on the studs.

    Again, be sure to inform your building supplier if you intend to add sheetrock to the walls, as they may need to factor this additional dead load into the building.

    Steel_building_interiors_guide_finishing_metal_building_interiors_4_metal-building-partition-wall-framing


    Interior framing a steel building with lumber studs

    Interior framing with lumber studs



    Steel Studs Compared to Wood


    Pros

    • More durable and resistant to rot
    • Stronger
    • More dimensionally consistent and straight
    • Better for moisture-prone areas such as bathrooms


    Cons

    • More difficult to cut
    • In some areas, not as easy to find as wood studs (2x4s or 2x6s)
    • Greater cost
    • More difficult to attach electrical boxes and trim
    • Drywall installation is more complicated
    • Conduct more heat, unless a thermal gap is included in the construction


    Steel_building_interiors_guide_finishing_metal_building_interiors_5_adding-drywall-to-a-metal-building-interior


    Applying drywall to steel buildings interior

    Wiring and Plumbing


    Wiring and plumbing will be installed before adding sheeting to the walls and ceiling. Professional electricians and plumbers should do all the work in compliance with the local building code provisions.

    Plan Ahead


    Draw out detailed wiring and plumbing diagrams. Check and revise . . . possibly a few times!
    You’ll need to decide on the conduit size, wiring gauge, outlets, and lighting. You’ll need to anticipate what equipment might be used simultaneously, so you don’t keep tripping breakers. You’ll also need a conduit bender.

    Install Wiring


    You can push wiring through, especially in larger bundles.
    You can also pull it through. Using a little “parachute” string, you can get the string through with compressed air and then use the string to pull wiring. It’s easier than it might sound.

    A Trick for Stranded Wiring


    You know how with stranded wiring, you often get some strands not properly secured by the screw? Here’s a little trick to make installation easier.

    Cut around the insulation to strip, but don’t completely remove it. Slide almost to the end of the wire, so about an inch of copper is exposed. Twist the stranded wire opposite to the way it came. Wrap the wire clockwise around the screw and tighten. Then trim the end of the copper wire and insulation. Quick, easy, tidy.

    Test Prior to Powering On


    Before running current, check all circuits with a regular voltmeter.

    Steel_building_interiors_guide_finishing_metal_building_interiors_6_electrical-outlets-metal-building


    Installing electrical outlets in a steel building


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    Wall Sheathing


    Apply Interior Finish – or leave Exposed Metal Walls?


    If insulation is not required, you could simply leave the metal wall exposed. But even for a building with insulation, what about any interior partitions? Some owners like the simplicity and look of having interior steel partition walls. These can come in a variety of looks and also provide the advantage of being very easy to clean.

    However, there is a huge caveat here. Most metal buildings are not designed to be sturdy enough to support interior drywall or other brittle finishes without cracking. If you plan to have such interior wall and ceiling finishes, specify this BEFORE ordering the framing, as the manufacturer would have to provide a custom structure designed to much more stringent deflection criteria than a regular metal building. The sturdier building would cost more, of course. If you add drywall finishes to a building not designed for those, the building movements will eventually damage the interior finish.

    Types of Interior Finishes


    There are several possible materials for wall sheathing. Ensure that all your wiring, plumbing, fire protection, and lighting have been installed, checked, and inspected before closing the walls!
    If you choose drywall, plywood, or related materials, ensure the bottom edges are kept clear of the floor. You won’t want any future spills to be wicked up into the walls and cause damage.

    You might need an appropriate flame retardant primer and paint. This is another topic where you need to check on local code requirements.

    The following are the most common finishes. Other types of finishes are possible if you have access to other kinds of materials. But these are the most used and the best for most purposes.

    Drywall


    Advantages:

    • The attractive, smooth finished look, common in offices, commercial spaces, or homes
    • Fire resistant


    Disadvantages:


    • Easy to damage in a working space (but easy to repair if damaged)



    Plywood


    Advantages:

    • Easy to install
    • Strong. Easy to mount tools or shelves.
    • Warm look
    • Can be painted
    • Easy to repair if damaged


    Disadvantages:


    • More costly



    OSB (oriented strand board)


    Made from wood strands and chips glued together.

    Advantages:

    • Cheaper than plywood
    • Can mount tools and shelves


    Disadvantages:

    • Might not be as strong as plywood
    • Cannot be painted
    • More absorbent than plywood


    Tip when using OSB: Use tongue and groove OSB. That way, you don’t need to line up the joints with the framing, reducing waste.

    Steel Liner Panels


    Advantages:

    • Easy to install
    • Most durable
    • Easy to clean
    • Possible to repair or replace if damaged (a professional crew would likely be needed)
    • While suitable for more industrial-type buildings, it provides a very attractive and finished look


    Disadvantages:


    • More costly



    Ceiling Options


    The two major options for your ceiling are:

    No ceiling: Leaving the steel framing exposed will give a more industrial look, with the high ceiling giving a more roomy feeling. The vapor retarder will act as a finish.

    Drop ceiling: A drop ceiling will give a more comfortable feeling to buildings such as offices, retail spaces, community centers, and homes.

    As stated at this section's beginning, DO NOT add the drop ceiling as an afterthought. It should be specified before the building is ordered.

    Steel_building_interiors_guide_finishing_metal_building_interiors_7_liner-panels-in-metal-building


    Liner panels


    Flooring


    When your walls and ceiling have been completed, the flooring can be installed if desired.
    The vast majority of steel-frame buildings have bare concrete floors. But you could have stained concrete, epoxy, vinyl flooring, and more. It all depends on what the building will be used for and how durable the floor needs to be.

    This is one of the topics where we’d recommend a discussion with your building contractor and perhaps an architect or structural engineer.

    Final Inspection and Walkthrough


    Some people consider this a necessary but burdensome obligation.
    But remember the pilot who got sucked most of the way out of the cockpit when the window blew out. Yes, it’s really true. Most people would think the cause impossible – that no sane person could be so stupid as to have used improper bolts while not following the procedure, but that is exactly what happened.

    So we’d like to encourage you to think of inspection as a wise and potentially life and business-saving check on the work done.

    Formal inspections should be carried out frequently throughout the construction process. At some critical stages, an inspection could occur as frequently as once daily. Again, this is a matter that your experienced building contractor will know about and take care of.

    Small problems now could turn into much bigger problems later. And there could be huge liability issues. An inspection will give you peace of mind, knowing that all the materials are appropriate and the building has been assembled properly.

    Would you like to see more information and images of ZHM’s Metal Steel Structure Buildings Interiors? Visit our Photo Gallery.

    HOW CAN WE HELP YOU?

    ZHM’s world-class team — together with our raw material suppliers and subcontractors — works to solve your most challenging design, engineering, farbrication or construction issues.

    Contact ZHM by telephone at +86 135-8815-1981 (wechat and whatsapp) or send us your questions via email to info@zhmsteelworks.com