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How Does an Air Cooled Condenser Work?

2024-8-19 16:17:45
How Does an Air Cooled Condenser Work?

How Does an Air Cooled

Introduction

How Does an Air Cooled Condenser Work?


An air cooled condenser (ACC) is a direct dry cooling system where steam is condensed inside air-cooled finned tubes.

Tags

#ACC #Box Air ACC  #Finned Tubes  # Hexagon Air Cool #Module Air


An air cooled condenser (ACC) is a direct dry cooling system where steam is condensed inside air-cooled finned tubes. The cool ambient air flow outside the finned tubes is what removes heat and defines the functionality of an ACC. In thermal power plants (T), the steam from the turbine exhaust flows into the ACC where condensation occurs. Then the condensate returns to the boiler (B) in a closed loop. Since the steam coming from the turbine is at a low pressure, the ACC works at a pressure close to a vacuum, and non-condensable gases (G) are removed continuously by an air evacuation unit.


process chart how does an air cooled condenser work


Air cooled condenser process steam turbin tube bundle fan condensate air evacuation systems


Principle of air cooled condensers

process-how-does-an-air-cooled-condenser-work


Air cooled condensers work well for power plants in water-scarce areas


Air cooled condensers are used for thermal power plants like combined cycle, concentrated solar, coal, biomass, and waste to energy. Since these kinds of power plants, which are equipped with ACCs, do not require a large volume of cooling water, the power plants can easily be built in a region where water may not be available, or where its use is restricted or expensive.


The building blocks of an air cooled condenser


An air cooled condenser is made up of modules that are arranged in parallel rows. Each module contains a number of fin tube bundles. An axial flow forces the cooling air across the heat exchange area of the fin tubes.
 


a structural frame how does an air cooled condenser work

a-frame-how-does-an-air-cooled-condenser-work


Different types of air cooled condensers exist aside from the classic A-Frame. At ZHM Huawu Steel Dry Cooling, we offer a number of unique solutions like the Box Air ACC , Hexagon air cool , Module Air and W-Style ACC.

The typical set-up for an ACC installation includes:

  • the supporting structure
  • the steam ducting from the steam turbine interface
  • heat exchangers, finned tubes, fans, motors, gearboxes, and auxiliaries such as the condensate and drain pumps
  • condensate and duct drain tanks,
  • the air evacuation units
  • related piping works and instrumentation
 

Discover more about our ACC installations


Why choose ZHM Huawu Steel Dry Cooling for your dry cooling solutions?


ZHM Huawu Steel Dry Cooling is a global leader in air cooled condensers & coolers with equipment installed all around the globe. We offer several dry cooling solutions which fall under many international patents. ZHM Huawu Steel Dry Cooling has a workforce of 700+ professionals across the globe, being able to operate in all climates in conditions.


What is Dry Cooling? 

Dry cooling groups a series of technologies that cool orcondense a fluid in a heat exchanger without consumingwater. The heat exchangers are externally cooled by a cold airfow.

direct dry cooling acc


What Are Finned Tubes Used For? 

Finned tubes are the main components of heat exchangersThey are a series of tubes where fins have been added on theoutside to increase the contact area with the outside fuid, toexchange heat and between the fuid inside the tube and thefuid outside the tube.

Single Row flat finned Tube ACC aluminum snake like fins rolled brazed


More on Chinook: 

Another ZHM Huawu Steel DC AirCooled Condenser nears completion!

Chinook DC Air cooled condenser near completion saskpower bmcd saskarc


Our ACC 

Air Cooled Condenser Project in Mexico

our acc project in mexico Topolobampo combined cycle power plant 42 module ACC


Infographic: 

ZHM Huawu Steel Dry Cooling-Expert in the world ACC industry.

ACC Air cooling condensers infographic solar plants SRC Tubes


ACC Structure System for Chinook Power Plant Project chinook power project truck trailing over size transportation ACC skid steel frames



Why ZHM Huawu Metal Structures for Air Cooled Condensers  ?


Reliable_and_customized_DesignsG
Cutting_edge_designing_process
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Easy_Bolt-by-number_Assembly
Reliable and Customized Designs Cutting Edge Designing Process Free Online Price System Easy Bolt-by-number Assembly
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Over Two Decades of Experience Value For Money Unmatched in Quality and Craftmanship Excellent Customer Service

Would you like to see more information and images of ZHM Huawu Steel's Metal Structures for Air Cooled Condensers ? Visit our Photo Gallery.

HOW CAN WE HELP YOU?

ZHM’s world-class team — together with our raw material suppliers and subcontractors — works to solve your most challenging design, engineering, farbrication or construction issues.

Contact ZHM by telephone at +86 135-8815-1981 (wechat and whatsapp) or send us your questions via email to info@zhmsteelworks.com

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